注射用水設備

產品詳情Product Details

用途與簡介/Brief Introduction:

注射用水設備注射用水是純化水經蒸餾所得,細菌內毒素等指標均符合中國藥典注射用水項下規定的水質要求,可作為生物製藥企業中各類直接注射入人體內藥物的溶劑。注射用水設備主要包括注射用水製備、循環儲存、動態分配和工藝控製等主要模塊。

特點/Characteristic:

◆全自動操作方式,防止人員誤操作帶來的生產損失;

Automatic operation mode, to prevent losses of wrong operation of production;

◆部件采用316L材質;

Components in 316L texture

◆帶PLC控製的CIP產品;

CIP products with PLC control

◆記錄與保存清洗過程的參數與步驟;

Record and save the parameters of the cleaning process and steps

◆滿足GMP要求的可追溯性與可說明性; 

Meet GMP requirements traceability and accountability

◆一體化設計可有效節省空間;

Integrated design can effectively save space

◆實現生產和清潔的快速切換;

Implement production and clean fast switching

◆巴氏消毒殺菌,清洗更徹底;

Babbitt disinfection sterilization, cleaning more thoroughly

◆多效蒸餾機:整機管路連接全部采用自動焊接,按衛生級標準,閥門采用快卡連接,杜絕了注射用水的二次汙染;

Multi-effect distillation machine: the machine connection all adopt the automatic welding, according to the level of health

standard, the valve with fast connection, to eliminate the secondary pollution of water for injection

◆純蒸汽發生器:PLC人機操作控製界麵,可0-100%自動調節至需要的產量要求;

The pure steam generator: PLC man-machine interface operation, can be 0-100% automatically adjust to the need of production requirements

◆3D無死角設計:注射用水係統潔淨管路滿足GMP3D要求,膠墊為PTPE/EPDM,隔膜閥水平安裝時為45度,循環管線安裝設為0.5的坡度,設最低點為排放點,並以湍液狀態循環流動的貯存和輸送係統,防止微生物的滋生;

3 d design without dead Angle: clean water for injection system satisfies the requirement of GMP3D tube, rubber pad of PTPE/EPDM, when mounted horizontally is 45 degrees, the diaphragm valve loop pipeline installation set as 0.5 grade, set low emission points, and the turbulent fluid state circulating storage and conveying system, prevent microbes breeding

◆完整的文件係統:①文件符合GMP要求;②自動化控製係統可符合GAMP5;③3Q文件滿足製藥廠驗證的需要。

Complete the file system: (1) documents conform to GMP requirements; (2) automatic control system can meet GAMP5; (3) 3 q documents meet the needs of the pharmaceutical factory to verify

◆配備高性能變頻泵用以輸送和分配注射用水。

Equipped with high performance variable frequency pump used to transport and distribution of water for injection

◆雙板換熱器,在純化水長時間循環過程中起到冷卻作用。

Double plate heat exchanger in the purified water cooling effect in the process of long cycle

◆注射用水貯罐優先采用立式貯罐其次臥式貯罐,滿足輸送泵水位要求,科學設置罐內流速防止生物膜形成。

Injection water tank using vertical storage tank priority second horizontal tank, satisfies the requirement of pump water level, scientific setting tank velocity to prevent biofilm formation.

◆采用80℃以上保溫循環設計,防止用水係統微生物滋生和汙染。

Adopts the design of above 80 ℃ heat circulation, prevent microorganism growth and pollution of water system

◆配備帶電加熱(蒸汽加熱)呼吸過濾器。

Equipped with electric heating, steam heating) breathing filter

◆罐底出水口加設錐形擋板以擴大采水麵,防止渦流。

Adding bottom outlet conical baffle to expand in the water, prevent eddy current

◆貯罐接入采用氮氣保護,維持製藥用水儲存及分配係統正壓,防止外部回流汙染。

Tank access using nitrogen protection, maintain positive pressure pharmaceutical water storage and distribution system, prevent the reverse flow of external contamination

◆製藥用水輸送泵采用316L不鏽鋼製造(浸水部分),電拋光並鈍化處理。

Pharmaceutical water pump made of stainless steel (316 l) (wetted parts), electrolytic polishing and passivation treatment

三、係統工藝流程圖